Monday, August 27, 2012

Natural Gas to Chemicals:Brasil Steps Up

The abundant naturalgas available globally can be better utilized by increasing its use as a source of chemicals in place of its predominant use as fuel today... The need to further develop these processes as well as other processes for the conversion of naturalgas to useful chemicals remains strong. _Natural Gas Conversion to Chemicals
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Due to increasing gas production as a side effect of its oil boom, Brasil has been near the forefront of implementation for advanced and scalable methods of gas to liquids and gas to chemicals. Its new gas to chemicals complex in southeast Brasil aims to accelerate the rate of this important and economical substitution of cheap gas in place of more expensive crude oil.
Foster Wheeler AG has been awarded a contract by Petróleo Brasileiro S.A. (Petrobras) for a world-scale grassroots gas-to-chemicals complex in Linhares, Espirito Santo State, southeast Brazil, called Complexo Gás-Químico UFN-IV. Foster Wheeler will provide basic engineering design (BED), front-end engineering design (FEED), and technical assistance and training during the engineering, procurement, construction (EPC) phase through to successful completion of the plant performances tests.

Foster Wheeler will act as integrator for the entire complex, managing the overall BED and FEED, including managing the process licensors and Brazilian subcontractors. The BED/FEED phase is scheduled for completion at the end of 2013.

The complex is expected to produce in excess of one million tonnes per annum (TPA) of ammonia and urea fertilizers, methanol, acetic acid, plus formic acid and melamine, helping to reduce Brazil’s imports of these products. _GCC
As can be seen in the chart above, other regions -- such as MENA, Russia, and North America could also benefit from an accelerated development of cheap natural gas to high value chemicals and fuels.


The most economical means of converting cheap unconventional hydrocarbons into higher value fuels and chemicals, would be to use inexpensive high quality process heat from scalable, factory-produced, gas cooled high temperature nuclear reactors. But we cannot expect to see such reactors coming off the assembly line for another 10 years, unless more enlightened political leadership takes the stage in the US and Europe.


In the meantime, natural gas will be used to fuel its own conversion to higher value fuels and chemicals, which reduces the efficiency and profitability of the overall process. Even so -- as Shell's Pearl plant in Qatar demonstrates -- GTL and gas to chemicals can be a very profitable enterprise.

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Thursday, August 25, 2011

Brazil Not Wasting Time Developing Huge Offshore Resources

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While the US Obama administration carries on a de facto offshore oil moratorium, Brazil is rushing to develop its own vast offshore petroleum resources. Brazil is spending over $220 billion in an attempt to almost triple its offshore production from over 2 million bpd to over 6 million bpd in 2020. Brazil's oil industry faces tremendous challenges, working far offshore and deep under the surface.
...the technical and logistical challenges involved in tapping this oil are immense – the oil is under a layer of salt as far below the waves as commercial jetliners cruise above them. As a result, Petrobras, the Brazilian oil giant with a 30% stake in all sub-salt concessions, predicts that between 2011-2015, it will make $224.7 billion in investments – $127.5 billion of which is for exploration and production.

The fruits of those investments are already visible in the floating frontier towns.

“It is really impressive what is out here, 100km off the shore,” said Willem Van Beek, a Dutch “mud engineer” who drills the wells, from an oil platform at Espiríto Santos Basin recently. “It’s like a complete offshore city. You see thousands and thousands of lights.”

With reserves this big, Brazil is experiencing an oil boom: 50,000 people were at the Brazil Offshore bi-annual conference in the oil town of Macaé, in June this year. “Brazil is the biggest new front for oil in the world,” said Petrobras CEO José Gabrielli.

...Brazil’s platforms and rigs sit above 2,000 meters of water. The oil is anywhere between 2,000-7,000 meters below the sea bed and to get to it, engineers must drill through clay, then a variety of geographical formations like shale or calcium carbonate, before they hit a thick later of salt that can be thousands of meters thick.

“You have to develop new technology,” says Norman Gall, Executive Director of the Fernand Braudel Institute of World Economy (Instituto Fernand Braudel de Economia Mundial) in São Paulo, and a sub-salt expert. “You have to deal with processing the oil at these depths. You have all of these problems. That’s why it’s so expensive.”

...at depths like these, the water is close to freezing. “The temperature changes the viscosity of the drilling fluid,” says Van Beek. This, in turn, affects the oil, which is “very thick, like a syrup. The way to make it more fluid is by heating it up. They do injection wells. When you produce oil you produce gas. The gas is on top of the oil, so you pump it back in at the bottom of the reservoir and it forces the oil up.”

...The goal now is to move this processing under the sea. At its research centers like the giant CENPES, at the Federal University of Rio, Petrobras is developing technology to separate oil from water, gas and water on the seabed as part of a move to completely automate processing. Carlos Fraga, CENPES executive manager, told Brazil’s Valor Econômico newspaper that he would like to eliminate the need production platforms within a decade.

FMC Technologies plans to start operating a sub-sea separation unit for Petrobras in the Marlim Field, in the Campos Basin, later this year. “This is new technology, and these systems are supposed to run for 20 years, which is the life of an oil field,” says Gall. _Txchnologist
And still, Petrobras continues its intensive exploration for new resources

The ramp-up in production of Brazil's offshore parallels increased production slated for Canada's oil sands. Between the two developments, an increase of almost 10 million bpd is expected by close to 2020. If Venezuela could get rid of Hugo Chavez and allow international oilcos to develop its heavy oil deposits, another 5 million boepd could conceivably be added, if they started right away. And if the US could get rid of President Obama and his Department of the Interior Secretary Salazar, they could add another 5 million bpd by 2020 without too much trouble, using all available resources -- including kerogens, CTL, GTL, and offshore oil.

Combining these increases would yield an extra 20 million bpd in an energy climate where many analysts believed that oil production had peaked at around 85 million bpd in 2008. Realistically, of course, the western hemisphere will be lucky to add 10 million bpd to current production, due to political, manpower, technological, and logistical limitations. Particularly if the incompetents, Chavez and Obama, continue in office for several more years.

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Wednesday, February 23, 2011

Amyris Scale-Up of Farnesene from Cane Fermentation Proceeding

25Feb2011 More: This is a good example of a high-value chemical use for the following technology, providing early profits to finance development of more high volume products such as biofuels:
Amyris Inc. made an agreement with Swiss company Givaudan to develop an ingredient for perfumes.

Givaudan is based in Vernier, Switzerland. It will use Amyris’ product “Biofene” (farnesene) for perfume products that could be created as early as 2012. _bizjournals
Amyris' farnesene can be channeled into dozens of different product lines.
“The ability to modify microbes [means] we can be the Microsoft of fuels and chemicals, where we are in effect writing the software that goes into the fermentation tank,” he says. “That, to me, was game changing.” Melo directed the company to work on diesel, the world’s most widely used transportation fuel and one that is often in short supply. Producing the right type of molecule proved surprisingly easy. Within six weeks, the scientists had switched a single enzyme in their artemisinin producing bugs and begun producing farnesene, the oil they had identified as a potential precursor to diesel.

“They look like very different projects—one is a medicine and one is a fuel—but the metabolic route is similar,” Collier says. “That was the big advance of Amyris.” Farnesene is a pleasantsmelling oil that accounts in part for the odor of apple skins. By performing one additional chemical step, hydrogenation, Amyris can turn the yeast-produced farnesene into farnesane, a highly combustible fuel with properties similar to those of diesel. _TechnologyReview
Through different finishing steps, we can turn farnesene into a renewable diesel, a surfactant used in soaps and shampoos, a cream used in lotions, a number of lubricants, or a variety of other useful chemicals. _Amyris
Amyris

Amyris Biotech is an Emeryville, California, synthetic biology company founded by Berkeley's Jay Keasling. The company was founded with a grant from the Bill and Melinda Gates Foundation to produce synthetic artemisinin -- a powerful drug used to treat malaria and other deadly diseases.

Amyris scientists discovered that they could also ferment farnesene -- a synthetic diesel precursor -- with minimal changes to the yeast fermentation platform. Farnesene has many uses in multiple industries, besides being easily converted to a synthetic diesel.

Amyris has close ties to the Brazilian sugar cane industry, and is proceeding on schedule to scale-up its farnesene fermentation process in order to reach commercial scales and economies of production. The latest news from Amyris is that it has achieved multiple successful fermentation runs of its farnesene-producing yeast, in fermentors of both 100,000 and 200,000 litre sizes.
Amyris, Inc., a renewable hydrocarbons company, announced that it has completed multiple runs of its fermentation process using its engineered yeast to produce Biofene, Amyris renewable farnesene, in 100,000 and 200,000 liter capacity fermentors. These runs were completed through contract manufacturing operations in North America and Europe. The results of these fermentation runs, including yields, were consistent with previous runs at smaller scale.

...Amyris expects to commence commercial production of Biofene in the second quarter of 2011 and ramp production through manufacturing arrangements with entities including Biomin and Tate & Lyle. In addition, Amyris and Grupo São Martinho, a leading sugar and ethanol producer in Brazil, have commenced site preparation on their joint venture production facility at Usina São Martinho. All of these facilities will utilize fermentors with capacities ranging between 100,000 and 600,000 liters. _GCC
More on the Amyris project:
Nine years ago, Amyris’s technology was still a bench project in Keasling’s Berkeley laboratory. Researchers had been looking at ways to coax microörganisms to produce commercially useful products. By adding DNA from plants and bacteria, Keasling’s lab eventually designed new bacteria and yeast cells that could make large quantities of sopentenyl pyrophosphate. With its five carbon atoms, the chemical is a sort of Lego block of the natural world; from it, plants and animals build isoprenoids, members of a large class of molecules that includes the anticancer drug taxol, vitamin E, and scents such as those of grapefruit and the pheromones of female cockroaches.

Keasling knew the invention was valuable, and in 2001 he filed the first patent application of his career. “We wanted to apply the tools to a real problem,” he says. The chance came in 2004, when the Bill and Melinda Gates Foundation decided to donate $42.6 million to a project that would manufacture the antimalaria drug artemisinin with the aid of Keasling’s made-to-order microbes.

Artemisinin is currently derived from the sweet wormwood plant, grown mostly in Africa and Asia. Supply of the drug is unsteady, and prices swing wildly; they reached $1,100 a kilogram in 2006. By using genetically modified yeast to produce it from sugar, Keasling’s approach promised to solve the supply problem and dramatically cut the price. With its chance of saving thousands—perhaps millions—of people who might otherwise die of malaria, the project has become a symbol of synthetic biology’s potential to change the world for the better. The Gates money paid for the rapid expansion of Amyris, which Keasling and three of his postdocs founded to carry out the malaria project. By late 2005, says Amyris’s chief technical officer, Neil Renninger, some at the company were spending “nights and weekends” thinking about what other problems their technology could solve.

Amyris estimates that the isoprenoid family includes some 50,000 different types of molecules, so it was far from clear where to focus next. “When we began pitching the VCs, we said there are some drugs we think are interesting, and nutraceuticals, and even fuels—what do you think?” recalls Renninger. But it was hard to find a project as meaningful to Amyris’s scientists as malaria. “This was really a culture of people that want to save lives and not make a lot of money,” he says. “So when you throw making grapefruit flavor in front of them—well, it’s not too interesting.” _TechnologyReview
Our intention is to create a new “fene economy,” in which farnesene serves as the base chemical building block for a wide range of renewable products to replace existing products that are derived from petroleum, plant or animal sources and that may be of lower quality or higher price. We have entered into an agreement and non-binding letters of intent with Brazilian sugar and ethanol producers which provide us with access to approximately 12 million tons of sugarcane crush capacity annually. As of the first quarter of 2010, this capacity represented approximately 10% of the total crush capacity of these sugar and ethanol producers. We believe that if we are successful in converting these arrangements into operating bolt-on production facilities and if we continue to execute successfully on our research and development and commercialization programs, we will have the development capability and production and distribution relationships necessary to achieve approximately 600 million liters of farnesene production and high value product sales annually. However, achieving this volume of production and sales will require us to achieve a substantially higher level of production process efficiencies than we have to date. _Source
The only news being reported here, is that Amyris continues to progress in its scaleup of farnesene fermentation production. The larger picture clearly demonstrates that there are many paths to biofuels -- beyond ethanol from maize or cane.

Sooner or later, cellulosic sugars will become more affordable than sugars from food crops. When that happens, entire food and agricultural enterprises may well be overturned. Try to keep an eye on this development if you are invested in food or agriculture -- or biofuels.

Before you blame biofuels for high costs of food, it might be better to keep in mind the multitude of other factors which go into the pricing of food, besides one sliver of demand for a few crops. Crop poduction is flexible -- weather permitting -- but oil prices and capricious government policies in both emerging and advanced countries can important factors. Of course, a more proximate cause of food shortages in third world countries is the actual governments of those same third world countries, and their generally corrupt and counter-productive policies.

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Friday, November 05, 2010

Another High Value Chemical from Biomass: Farnesene

Tate and Lyle PLC is partnering with Amyris Inc., to produce farnesene from biomass sugars, to serve as a platform for production of high value chemicals and fuels. Amyris has developed a scale-up plan for production of bio-diesel from biomass sugars, with fairly ambitious near-term goals:
Amyris applies industrial synthetic biology to genetically modify yeast to produce defined molecules via fermentation for use as renewable chemicals and transportation fuels. The company is focusing on Brazilian sugarcane as its primary feedstock. According to UNICA, the Brazilian Sugarcane Industry Association, sugarcane is the lowest cost feedstock to produce renewable products at scale and using it enables us to leverage the established Brazilian infrastructure.

Common to both the Amyris process and the sugarcane-to-ethanol process is the use of fermentation. Amyris plans to establish production capacity taking as input the same sugar source that is routinely processed by existing sugar and ethanol mills and directing it to customized fermentors, where it will be combined with genetically engineered yeast. _GCC
As noted above, early pilot production will be based upon sugar feedstock from cane. As better methods are developed for producing sugars from bagasse and other cellulosic biomass, the sugar feedstock will necessarily shift to the most economical one -- depending upon availability at particular locations. Likewise, as yeasts are made better able, genetically, to handle a variety of sugars, the most economical sugar feedstock is apt to shift.

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Thursday, June 24, 2010

Brasil Drills Deep and Often For Rich Offshore Oil Deposits: Tupi

Petrobras’s drilling of a seventh well in the Tupi area (earlier post) confirmed the light oil potential in the pre-salt reservoirs, located in ultra-deep Santos Basin waters. The new well, called 3-BRSA-821-RJS (3-RJS-674) and informally known as Tupi Alto, is located in the Tupi Evaluation Plan area, at a depth of 2,111 meters (6,926 feet) below the water line, nearly 275 km off the coast of Rio de Janeiro, and 12 km northeast of discovery well 1-RJS-628 (1-BRSA-369).

The well was drilled in a higher structural position than the other wells in Tupi, and proved the discovery of light oil via a cable test. The sample obtained in the test presented lighter oil (about 30 degrees API) than the average of the oils found in the other Tupi wells (about 28 degrees API).

Light crude oil—i.e., with a high proportion of light hydrocarbon fractions—is valued more highly than heavier crudes because it can yield a higher percentage of gasoline and diesel fuel when refined. _GCC
GCC

Brasil's offshore drilling efforts are being financed by George Soros, with the help of US President Obama and $2 billion in US loans. If may seem odd that Mr. Obama is supporting deep offshore drilling off the coast of Brasil, while attempting to stop all offshore drilling off the coast of the US. The inconsistency may have to do with Obama's friendship with Mr. Soros, or it may be a bid for future financial and political connections with Brasilian factions. The contradiction allows Mr. Obama to proceed with plans for energy starvation in the US, while doing nothing to obstruct the overall magnitude of offshore oil drilling worldwide.

In fact, Mr. Obama's moratorium of oil drilling -- if upheld by a more activist federal court -- will help George Soros to pull expensive and difficult to schedule drilling rigs from the Gulf of Mexico down to Brazil and other sites of interest to Mr. Soros. This small complication in Obama's "feel good" attempt to insure the safety of offshore drilling in the Gulf of Mexico will have to be eradicated from the popular media. We must move on, by all means.

Offshore oil drilling will take place -- even if the US chooses to forego its own rich deposits of offshore oil. Spills will take place -- and most national oil companies will care a lot less about the ecological impact of oil spills than the US population cares about its own shores.

Mr. Obama's apparent "payback" to a wealthy campaign contributor makes it clear what is important to the man. Himself and his destiny. Nothing else exists.

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Thursday, December 17, 2009

Sugar Cane Waste into Useful Energy etc.

Cetrel, the largest provider of environmental solutions for the manufacturing industry in Latin America, and Novozymes, the world’s leading producer of industrial enzymes, today announced a research partnership to turn sugarcane waste into green energy.

Using Cetrel’s know-how in waste-stream treatment and Novozymes’ biotech expertise, the partners aim to enable sugar and ethanol production plants in Brazil to turn bagasse, the waste from sugarcane production, into biogas using enzymes. The biogas can be used to produce electricity for production facilities, and surplus electricity can be sold to the market through the electric grid. _Checkbiotech.org

Turning waste cellulose into useful energy changes the economics of human energy use considerably. Growing biomass on marginal soils independent of food crops will change the economics even more. Learning to produce fuels from waste, biomass, and low quality carbon sources using custom designed microbes will turn current energy thinking on its head.
In Washington, the United States Energy Information Administration released Annual Energy Outlook 2010 with projections now extended through through 2035.

Among its findings, a “Declining Reliance on Imported Liquid Fuels: Total U.S. consumption of liquid fuels, including both fossil liquids and biofuels, grows from 19 million barrels per day in 2008 to 22 million barrels per day in 2035. Biofuels account for all of the growth, as consumption of petroleum-based liquids is essentially flat. As a result, reliance on imported oil declines significantly over the next 25 years.” _Biofuelsdigest

Current analysts and pundits appear to have absolutely no idea of the capacity of bioenergy to change things.

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Sunday, July 15, 2007

Brazil Going Nuclear

Brazil is best known in the energy world for using sugar cane to produce ethanol for fuel. But Brazil also has the world's largest known uranium reserves. With the passage of time, uranium is becoming more important than petroleum, for many uses.

Latin America is a place of current unrest, largely due to the influence of Hugo Chavez in Venezuela. Chavez supports the bloody revolutionary movement FARC in Colombia, and is trying to influence the political future of every other country in Latin America--with some success in Ecuador and Bolivia.

Brazil, with its vast mineral resources and large economy, is the main obstacle to Chavez' desire to dominate Latin America. If Chavez cannot bully Brazil through its recent huge purchases in arms from Spain, Russia, China, etc. Hugo will feel compelled to take more forceful measures.

Brazil is feeling the heat from its neighbor to the north. That is why Brazil is converting its attack submarines from closed-cycle fossil fuel to nuclear fuel.
July 15, 2007: Brazil is going to invest half a billion dollars over the next eight years to develop a nuclear power plant for submarines (SSNs, nuclear attack subs). Brazil has two nuclear power plants, and the largest deposits of Uranium on the planet. The submarine power plant would be designed to fit in an French or German submarine. Both of these countries are now building subs with closed cycle power plants, which take up nearly as much space as a nuclear power plant would. But the closed cycle plants still use fossil fuel, and Brazil wants to reduce use of fossil fuels. Thus Brazil would replace its current five conventional subs with four or five nuclear ones. These boats would be used to patrol the sea lanes off Brazil's long Atlantic coast.
Source

For large scale electric power generation, for powering naval vessels at sea for long cruises, for powering large underground or undersea shelters, growing centers, and shelters--nothing is as good as nuclear power. And despite the best efforts of "environmentalist activists," nuclear energy is becoming safer and more reliable at every stage of its cycle.

Brazil understands the threat that Venezuela poses to the future of Latin America. Brazil does not intend to become a "client" of Chavez, nor to allow Hugo to become the regional hegemon.

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